1991-1998 Kawasaki ZX7 ZX7R ZX7RR Ninja Repair Service Workshop Manual Book M469

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Make:Kawasaki
Media Type:Paper
Country/Region of Manufacture:Malaysia
Year:1998
ZX7 ZX7R ZX7RR Ninja:ZX7 ZX7R ZX7RR Ninja
Year of Publication:2000
Publisher:Clymer

1991-1998 Kawasaki ZX7 ZX7R ZX7RR Ninja Clymer Repair Manual M469 Models Covered: ZX7ZX7RZX7RR Every Clymer contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the Motorcycle. This, in addition to extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity. The step-by-step instructions and two column text with large print are user friendly, bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb tabbed chapters, numbered table of contents and extensive index make it possible to locate the desired section quickly. This manual includes a Quick Reference Data section with frequently used specifications. Table of Contents: QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Notes, cautions and warning / Safety first / Washing the bike/ Torque specifications / Special tips / Fasteners / Lubricants / Threadlocking compound / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic’s tips / Ball bearing replacement / Seals / Riding safely / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting system / Charging system / Ignition system / Fuel system / Engine overheating / Engine noises / Cylinder leak test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes / Specifications CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Pre-ride check list / Periodic lubrication / Engine oil and filter change / Oil pressure test / Drive chain lubrication and adjustment / Control cable lubrication / Periodic maintenance / Air filter cleaning and reoiling / Compression test / Valve clearance adjustment / Spark plugs / Carburetor idle speed adjustment / Carburetor synchronization / Unscheduled maintenance / Engine tune-up / Storage / Specifications CHAPTER FOUR / ENGINE TOP END Cylinder head cover / Camshaft / Cylinder head / Rocker arm and shafts / Valves and valve components / Piston and piston rings / Specifications CHAPTER FIVE / ENGINE LOWER END Removal installation / Oil pressure relief valves / Alternator chain, shaft and starter motor clutch / Specifications CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM Clutch cover / Clutch hydraulic system / Clutch master cylinder / Clutch slave cylinder / Clutch hose / Gearshift pedal / External gear shift mechanism / Specifications CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM Engine drive sprocket cover / Engine drive sprocket / Transmission / Specifications CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS Carburetor operation / Constant velocity carburetor / Flat slide carburetors / Pilot screw / Fuel level / Float height / Throttle cables / Choke cable / Air filter air box / Fuel tank / Fuel shutoff valve / Fuel filter and fuel pump / Clean air system / Crankcase breather system / Evaporative emission control system / Exhaust system / Specifications CHAPTER NINE / ELECTRICAL SYSTEM Charging system / Alternator / Ignition system / I.C. igniter unit / Ignition coil / Timing rotor and pickup coil / Starting system / Starter relay / Switches / Turn signal system / Starter relay / Fuel pump and relay / Thermostatic fan switch / Junction box and fuses / Specifications CHAPTER TEN / COOLING SYSTEM Hoses and clamps / Cooling system inspection / Coolant reservoir tank / Radiator and fan / Cooling fan / Thermostat / Water pump / Thermostatic fan switch and water temperature sensor / Specifications CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING Front wheel / Handlebar left-hand grip / Steering stem and head / Steering head bearing race / Fork service / Specifications CHAPTER TWELVE / REAR SUSPENSION Rear wheel / Rear hub / Rear coupling and driven sprocket / Drive chain / Shock absorber / Swing arm and shock linkage / Suspension linkage / Specifications CHAPTER THIRTEEN / BRAKES Disc brakes / Brake pads / Caliper / Master cylinder / Brake hose / Brake disc / Brake bleeding / Specifications CHAPTER FOURTEEN / BODY AND FRAME Seats / Front fender / Frame side covers / Front fairing / Footpegs / Specifications INDEX WIRING DIAGRAMS 1991 1992 Kawasaki ZX-7 J1, J2 (U.S., Canada & U.K.) 1993 1994 1995 Kawasaki ZX-7 L1, L2, L3 (U.S., Canada & U.K.) 1991 1992 Kawasaki ZX-7R K1, K2 (U.S., Canada & U.K.) 1993 1994 Kawasaki ZX-7R M1, M2 (U.S., Canada & U.K.) 1996 1997 1998 Kawasaki ZX-7R P1, P2, P3 (U.S., Canada, U.K. & European) 1996 Kawasaki ZX-7RR N1 (U.S., Canada & U.K.) Product Details: Softcover: 752 pages Publisher: Clymer Publishing Dimensions: 10.0 x 7.0 x 0.6 inches ISBN: 0892876743 Part # CM469

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